Troubleshooting Industrial Controls

Develop the skills to safely troubleshoot complex industrial control systems with electro-mechanical controls.

Get demo


Troubleshooting Industrial Controls

Develop the skills to safely troubleshoot complex industrial control systems with electro-mechanical controls.

Get demo


Using Simutech’s 5-Step Troubleshooting Approach, master effective testing methods and techniques for safely troubleshooting malfunctions in a typical industrial control system.

This system simulation gives you the chance to learn and practice new methods as you troubleshoot large industrial processes containing electro-mechanical controls. Troubleshoot complex malfunctions on this simulation of a process for processing fluids. The system uses 480 volts AC three-phase and contains a variety of industrial components such as pumps, agitators, heaters, temperature and float switches, relays, and timers.

Using Simutech’s 5-Step Troubleshooting Approach, master effective testing methods and techniques for safely troubleshooting malfunctions in a typical industrial control system.

This system simulation gives you the chance to learn and practice new methods as you troubleshoot large industrial processes containing electro-mechanical controls. Troubleshoot complex malfunctions on this simulation of a process for processing fluids. The system uses 480 volts AC three-phase and contains a variety of industrial components such as pumps, agitators, heaters, temperature and float switches, relays, and timers.

Troubleshooting Industrial Controls features

Guided faults

Practice faults

Skill testing faults

Extra faults

Genius faults

Daifuku Logo White

“Everyone I have put on this set of programs, from managers on down, find it to be one of the best training tools we could latch onto.”

Dennis G. Technical Operations Manager, Elite Line Services

The simulations

The simulation features a fluid processing system with an electro-mechanical control circuit and a three-phase power supply:

  • Pump, agitator, and heaters
  • Motors and transformers
  • Contactors and overloads
  • Temperature, float and selector switches
  • Relays, timers and pushbuttons
  • Solenoid valves, fuses, indicators
  • Wiring, terminal blocks and wire connectors

Modelled on real equipment, the behavior of the system and the components are accurate under normal and faulty conditions.

The simulations
Added benefits
Added benefits:
  • Challenges all expertise levels with multiple degrees of fault difficulty in each simulation 
  • Real-time feedback on safe practices and testing methods to improve performance 
  • Step-by-step guides help users apply new problem-solving techniques to solve faults 
  • Printable resources including circuit diagrams, schematics, worksheets, and system operation manual 
  • Extra and Genius Faults available for skill maintenance
Added benefits:
  • Challenges all expertise levels with multiple degrees of fault difficulty in each simulation 
  • Real-time feedback on safe practices and testing methods to improve performance 
  • Step-by-step guides help users apply new problem-solving techniques to solve faults 
  • Printable resources including circuit diagrams, schematics, worksheets, and system operation manual 
  • Extra and Genius Faults available for skill maintenance
Added benefits
Designed for:
  • Electrical and maintenance staff responsible for maintaining and troubleshooting complex, electro-mechanical controls in fluid processing systems
  • Learning skills that are directly transferable to the workplace
  • Worldwide use: simulations on resources provided for NEMA and IEC electrical standards

To get the most out of this program, users should have completed the Core Skills Series.

  •  
Certificate

Start your demo

Get demo