2009 GOLD Award Winner

Troubleshooting Industrial Controls

Enhance your troubleshooting training and build the skills required to troubleshoot complex industrial control systems with a realistic award-winning fluid processing system simulation.


Program Features
About the Simulation
Simulation Features
European Standards Option
Troubleshooting the System
Screen Shots
Sample Circuit Drawing
View the PDF Brochure
System Requirements
Fluid Processing System Simulator
Fluid Processing System Simulator
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Program Features back to top

  • Troubleshoot actual faults on an advanced control system simulation.
  • Develop and perfect safe work practices while troubleshooting.
  • Learn new troubleshooting techniques and processes for solving faults.
  • Over 30 challenging faults to solve.
  • Get detailed feedback on your troubleshooting process and comprehensive evaluation of your troubleshooting skills.
  • The experience of an expert troubleshooter applied on sample faults.
  • A printable Certificate of Completion.
  • Instructor resources and the Simutech Course Manager are available to help integrate the software into a course.
Troubleshoot in a Realistic Environment
Troubleshoot in a Realistic Environment
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About the Simulation back to top

This is a realistic simulation of an industrial process for mixing and processing liquids. The simulated system uses 480 volts AC 3 phase for its power portion, consisting of:

  • Pump, Agitator, and Heaters.
  • Motors and Transformers.
  • Contactors and Overloads.
Take Meter Readings in the Power Circuit
Take Meter Readings in the Power Circuit
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The control portion of the system consists of a variety of components typically found in industrial control systems such as:
  • Temperature, Float and Selector Switches.
  • Relays, Timers and Pushbuttons.
  • Solenoid Valves, Fuses, and Indicators
  • Wiring, Terminal Blocks, and Wire Connectors.

This troubleshooting simulator has over 30 faults to solve. These faults simulate both electrical and mechanical failures. You can interact with the simulation just like a real system. You can:

  • Operate the system remotely or locally.
  • Take voltage, resistance and current readings with a multimeter.
  • Inspect, repair and replace components.
  • Disconnect and ring out wires.

Simulation Features back to top

The simulation used in Troubleshooting Industrial Controls is realistic and accurate. It has many features that make it an excellent tool for developing advanced troubleshooting skills.

  • The simulation is lifelike and includes all the tools normally used to troubleshoot this type of equipment.
  • Realistic actions such as taking meter readings, removing wires, and inspecting and replacing components are all standard features.
  • Modeled on real equipment, the behavior of the system and components is accurate under normal and faulty conditions, and even when wires are disconnected.

Take Current Readings in
the Power Circuit
Take Current Readings in the Power Circuit
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Disconnect Multiple Wires in
the Heater Access Panel
Disconnect Multiple Wires in the Heater Access Panel
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  • Accurate equipment models ensure that readings taken in the simulation are virtually the same as readings taken on real equipment.
  • A powerful Observation tool allows for comprehensive analysis of the system and its operation.
  • Customizable regional settings for either North American or European standards, including design standards, system voltage levels, and circuit drawings.
Inspect, Repair and Replace Components
Inspect, Repair and Replace Components
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Take Resistance Readings
Take Resistance Readings
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European Standards Option back to top

With customizable regional settings this program offers the flexibility of two advanced industrial control system simulations.

You can choose to operate the system with either North American or European standards.

This option affects the design standards used for the simulation, the system voltage levels, and the circuit drawings found throughout the program.

Learn How the System Works
with European Diagrams
Learn How the System Works with European Diagrams
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Disconnect Multiple Wires in
the Heater Access Panel
Disconnect Multiple Wires in the Heater Access Panel
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Troubleshooting the System back to top

This simulation contains many types of defects designed to give the user practice on a wide range of potential problems. Typical types of failures are:

  • Opens in components or wiring.
  • Shorts in components or wiring.
  • Defects in component mechanisms.
  • Overloaded and defective three-phase motors and protective equipment.
  • Opens and shorts in three-phase circuits.
  • Defective mechanical components.
Troubleshoot a Variety of Fault Types
Troubleshoot a Variety of Fault Types
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Monitoring and Feedback

As faults are attempted, each step the user makes is monitored for safety reasons.

Safety Error messages appear when the user performs unsafe actions that could cause personal injury, break a safety rule, or break safe work practices.

The program also monitors testing procedures, and provides tips or warnings as required.

Learn Troubleshooting Safety
Learn Troubleshooting Safety
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Product Awards
Troubleshooting Industrial Controls is a 2009 Canadian Award for Training Excellence GOLD Award Winner.

Read more about the award
Customer Feedback
Your program has given my employees a much better understanding of what it takes to troubleshoot a problem and has reduced downtime as a result. The fact that they can use the program at their leisure keeps them sharp for when the skill is actually needed.
Your products have certainly played a part in our success. I have had many graduates stop by and talk about how their learned troubleshooting skills have helped them get hired or get promoted.
It had some challenging faults that actually helped me improve my troubleshooting skills which I have since been able to apply on my current job as an industrial electrician.
The software is working out great and I've seen the difference in the few people I've already run through the programs. The more practice I can get these new troubleshooters, the better.
My students find it difficult at first but as they progress in using it, they find the software friendly, they have fun and want more challenging faults.
I hope you continue to develop software because it is very useful for us instructors in our class.

Screen Shots

Troubleshooting Industrial Controls V1.5
Troubleshooting Industrial Controls V1.5
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Learn About
Systematic Troubleshooting
Learn About Systematic Troubleshooting
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Learn About the System
Learn About the System
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Access the Wiring Boxes
Access the Wiring Boxes
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The Control Panel Enclosure
The Control Panel Enclosure
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Guided Troubleshooting
Guided Troubleshooting
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